Energy-tech-laboratories MR212 Bedienungsanleitung

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May 2008 Rev. 11
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in the
vicinity of this appliance is hazardous.
Standard and Modular Direct Fired Heaters
Installation, Operation, and Maintenance Manual
Modular Direct Fired Heater Standard Direct Fired Heater
Direct Fired Module
Save these instructions. This document is the property of the owner of this equipment and is
required for future maintenance. Leave this document with the owner when installation or
service is complete.
RECEIVING AND INSPECTION
Upon receiving unit, check for any interior and exterior damage, and if found, report it
immediately to the carrier. Also check that all accessory items are accounted for and are
damage free. Turn the blower wheel by hand to verify free rotation and check the damper (if
supplied) for free operation.
WARNING!!
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment. ALWAYS disconnect power and gas
prior to working on heater.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flames.
4. Immediately call your gas supplier.
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Inhaltsverzeichnis

Seite 1 - May 2008 Rev. 11

May 2008 Rev. 11 FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appl

Seite 2

10Remote Control Panel On units shipped with the optional remote control panel, an electrical drop containing the panel wiring is provided with the h

Seite 3 - TABLE OF CONTENTS

11Pilot Assembly OPERATION Prior to starting up or operating the heater, check all fasteners for tightness. In particular, check the set screw in the

Seite 4 - WARRANTY

12Maxitrol M511 and M611 Low Fire Bypass Screw Mod Valve Voltage Summary Volts DC Firing Mode 0 to 5 VDC Low Fire 5 to 15 VDC Modulation 15 to 20

Seite 5 - INSTALLATION

13Adjust pilot flame.Lock unit intohigh fire.Adjustincoming gaspressure.Does high fire produceat least a 70°F temprise and produce thecorrect manifol

Seite 6

14Maximum RPM and HP Chart Blower Size Maximum RPM Maximum HP 10” 1800 2 12” 1500 3 15” 1400 5 18” 1200 5 20” 1000 10 25” 900 20 Pulley Adjus

Seite 7

15 Pulley Combination Chart Motor RPM 1725

Seite 8

16Flame Safety Controller Air Flow Switch DC Flame Signal DC Voltage Flame Status 0 to 5 VDC No Flame 6 to 11 VDC Weak Flame 12 to 18 VDC Strong

Seite 9 - Electrical

17Maxitrol 14 Amplifier High Temperature Limit airflow switch to close. The high airflow switch protects against profile plate failures that caus

Seite 10 - Remote Control Panel

189 Begins Pilot Trial For Ignition and turns on PTFI LED 9 The pilot gas solenoid valve is opened, the spark igniter begins sparking, and the flam

Seite 11 - OPERATION

19Components The following image and list outlines the typical direct fired heater components and their functions. 1. Gas Inlet –

Seite 13

20Remote Panel Option The Remote Panel is a device used to control the operation of the heater from a remote location. This unit is available in bot

Seite 14

21Troubleshooting The following tables list causes and corrective actions for possible problems with direct fired heater units. Review these lists p

Seite 15 - 25 IN. BLOWER

22Burner Troubleshooting Chart Problem Potential Cause Corrective Action Pilot Does Not Light/Stay Lit Main gas if off Open main gas valve Air in

Seite 16 - Sequence of Operation

23Remote Panel Troubleshooting Chart Light Indication Condition Possible Cause No Lights Power not available to Remote Panel Bad voltage to unit M

Seite 17

24Is Freeze-Statopen?Adjust orReplaceIs end switch onMotorizedDamper closed?Adjust orReplaceactuatorYESYESNONothingHappensIs Overloadtripped onstarte

Seite 18

25MAINTENANCE To guarantee trouble free operation of this heater, the manufacturer suggests following these guidelines. Most problems associated wit

Seite 19 - Components

26Burner Orifice Drill Size Orifice Drill Size Gas Port 31 Air Port 43 2 weeks after startup 1. Belt tension should be checked after the first 2

Seite 21 - Troubleshooting

May 2008 Rev. 11 28Start-Up and Maintenance Documentation START-UP AND MEASUREMENTS SHOULD BE PERFORMED AFTER THE SYSTEM HAS BEEN AIR BALANCED AND WIT

Seite 22 - Proper Spark Gap

3TABLE OF CONTENTS WARRANTY ...

Seite 23

4WARRANTY This equipment is warranted to be free from defects in materials and workmanship, under normal use and service, for a period of 12 months f

Seite 24

5INSTALLATION It is imperative that this unit is installed and operated with the designed airflow, gas, and electrical supply in accordance with this

Seite 25 - MAINTENANCE

6Recommended Supply Ductwork Sizes Blower Size Duct Size Straight Duct Length 10 14 x 14 48 in. 12 16 x 16 54 in. 15 20 x 20 72 in. 18 24 x

Seite 26 - Every 3 months

7Direct Fired Module Installation Indoor (INLINE) Installation Heat Module Add-On Installation Modular heat units shipped to add heat onto existing

Seite 27

8Gas Pressure Table Gas Pressure Type Gas Pressure Size 1-3 Inlet Pressure 7 in. w.c. – 14 in. w.c. Size 4-5 Inlet Pressure 7 in. w.c. – 5 psi. Ma

Seite 28

9Copper Wire Ampacity Wire Size AWG Maximum Amps 14 20 12 25 10 30 8 40 6 55 4 70 Electrical Before connecting power to the heater, read and underst

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